Two Types of Coating System Solutions for Automotive Brake Discs

2026-03-19

I. Intelligent Induction Heating & Coating System for Brake Discs

The intelligent induction heating coating line is integrated with Junhe’s patented coating system, providing customers with high efficiency, low energy consumption, lower production costs and enhanced competitiveness. Independently developed and intelligently designed by Junhe, the system features induction heating, energy conservation and environmental protection. The entire process is 100% controlled, with 100% quality coverage without blind spots.

With robotic spraying and induction heating:

Space occupation reduced by 40%~60%
Energy consumption reduced by 15%
Labor saved by 30%

01 Main Structure

Automatic loading & unloading system
spraying conveyor system
fixture rotation system
automatic identification system
air purge system
dry spray booth
spraying robot
paint supply system
curing & heating system
preheating system
temperature detection after induction heating
air purification system
forced cooling chamber
fixture cleaning equipment
fully enclosed clean room
electric control system.

02 Features

Automatically identifies workpiece models and intelligently adjusts transmission, spraying and heating systems.
Uniform coating, meeting painting standards including TL193A, TL214, TL260 and GB/T 26110-2010.
Induction heating with high conversion efficiency, low carbon emission and 15% energy saving.
Servo platform control ensures precise and uniform temperature distribution on the disc surface.
Integrated and compact design reduces space occupation by 40%~60%.
Equipped with RFID system for full-process data collection and storage.
Advanced integrated control and intelligent operating system with communication and docking interfaces, enabling seamless connection with supporting equipment and unmanned workshop.

II. Junhe Traditional Brake Disc Coating System

Suitable for water-based and solvent-based zinc-aluminum anti-corrosion coatings and zinc-rich paints specially developed for brake disc induction heating.

01 Main Structure

Preheating loading table
position-changing sliding table
divider spraying table
robotic spraying system
paint supply system
transplanter
natural gas tunnel oven
electric control system.

02 Features

The divider spraying table is installed in a dry spray booth.
Robotic spraying with Festo valve island closed-loop control ensures more uniform film thickness.
Paint supply system is located in a dedicated room, with paint temperature and ambient temperature controlled at 20℃±2℃, equipped with stirring and filtering.
Transplanter handles workpiece transfer between stations, driven by servo motor with closed-loop control.
Curing temperature: 340℃ (adjustable), curing time: 30–45 min.
Step-by-step conveyor chain.
High-low misaligned support bars on the carrier beam increase furnace utilization and optimize disc spacing.
Electrical control adopts communication mode for high efficiency and convenience, supporting remote fault diagnosis, monitoring and upgrading.
Provides fixed, mobile and remote multi-terminal control platforms to meet diverse customer requirements.

Lớp phủ kẽm

Lớp phủ Dacromet

Dip Spin

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Lò đóng rắn

Máy phun sương

Làm sạch wafer silicon

Kim loại cắt chất lỏng

Máy tráng kẽm

Phụ tùng máy

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Lớp phủ kẽm

Lớp phủ Dacromet

Dip Spin

Dây chuyền phủ kim loại

Lò đóng rắn

Máy phun sương

Làm sạch wafer silicon

Kim loại cắt chất lỏng

Máy tráng kẽm

Phụ tùng máy

Hóa chất tiền xử lý kim loại

Two Types of Coating System Solutions for Automotive Brake Discs

Two Types of Coating System Solutions for Automotive Brake Discs